Our Process

Quality Check Points in Process

The mentioned steps are explaining basic dehydration process, To get detailed process flow chart of milling, powder, grinding & frying

01
Processing

RM Arrival from Farm ?

Fresh RM comes straight away from Farms

  • QC Checks Perform
  • Visual Inspection
  • TSS Measurement
  • Foreign Contamination Checking
02
Farm Tractor

Washing and Sanitation

Washing of RM through latest ozone

QC Check

  • cleaning method
  • PPM Check
03
Processing

Slicing and Feeding on belt

QC Check

  • Slice thickness checking through Vernier calliper
04
Farm Tractor

5 Stage Drying through Multistage

Hot air drying

  • Moisture Measurement
05
Processing

Second stage hot drying

QC Check

  • Moisture Measurement
06
Farm Tractor

Dehydrated onion slices are moved through food-grade conveyors a controlled conditioned room & get cooling in a cold dryer.

QC Check

  • Maintain Temperature & Humidity of environment
07
Processing

Crispy onion slices passes through huller machine. Here kapcha, kibbled are separated & further skins are removed through efficient air aspirator

QC Check

  • Vegetable impurities ratio checking
08
Farm Tractor

Kibbled sorting based on high-definition image sensing technology to remove onion roots & other impurities.

QC Check

  • Foreign matter check
09
Processing

Sorted Onion Kibbled pass Through Manual sorting belt to remove remaining foreign bodies

QC Check

  • Check Foreign bodies contamination
10
Farm Tractor

Pass Through High Effective Rare earth magnets and metal detector to remove metallic impurities.

QC Check

  • Varification through metal pieces (CCP)
11
Processing

Finished final product i.e. dehydrated onion kibble is packed in moisture free food grade 2 layer polybags of high standard quality

QC Check

  • Packing material inspection
12
Farm Tractor

The polybags are packed in paper bags or in corrugated boxes as per the requirement of customers

QC Check

  • Packaging Material inspection, Sealing Check